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- EYES ON SAFETY: HOW COMPUTER VISION IS REINVENTING RISK MANAGEMENT IN PULP AND PAPER MILLS
In pulp and paper mills, where heavy machinery, pressurized systems, and chemical exposure transform risk management into a daily challenge, innovation in safety is long overdue. Traditionally, safety leaders have relied on manual audits, sporadic supervision, and legacy surveillance systems to monitor compliance with personal protective equipment (PPE) requirements. These approaches, while well-intentioned, are reactive and prone to human error. Enter tailored computer vision: an intelligent, real-time digital watchdog capable of revolutionizing safety enforcement in these high-risk settings. From paper checklists to machine vision: The digital leap Manual PPE audits in large industrial settings are labor-intensive and often miss critical deviations. Human supervisors can only be in one place at a time, and time-stamped logs might be out of sync with real behavior. Even sophisticated generic CCTV setups are passive, unable to distinguish a worker missing gloves from one who is fully compliant. Radix-configured computer vision solutions move far beyond these limitations by providing: Automated, real-time detection of PPE use across all plant zones. Instant alerts when violations occur—before they cause incidents. Tamper-proof digital records supporting audit readiness. Use case 1: Real-time PPE enforcement on the mill floor In the heart of pulp and paper production, busy operators cross hazardous zones dozens of times per shift. Hard hats, gloves, safety glasses, earplugs, and high-visibility vests are non-negotiable for safety, but they can be easily overlooked when working under pressure, or in a hurry. With Radix’s computer vision system, strategically placed cameras constantly scan for every PPE item required at each entry point and work zone. Here’s how it works: Operators enter a high-noise production hall. The computer vision system instantly recognizes whether each person is wearing mandatory PPE (e.g., detecting the color of the helmet, reflective strips, or glove use). If a missing item is detected, the system sends an immediate alert to both the individual (via SMS, badge vibration, or display) and the safety manager. All violations and interventions are logged in a secure audit trail. Impact: This proactive, automated approach drastically reduces the time from violation to correction. Studies highlight reductions in PPE-related safety incidents and a proven increase in overall compliance rates, surpassing manual spot-checks that often occur after exposures or near-misses. Use case 2: Continuous safety monitoring in high-risk zones Certain areas in pulp and paper mills, such as chemical storage zones, confined spaces, or the wet end of the paper machine, pose heightened risks. Here, Radix’s system monitors dwell time, tracks restricted access, and even registers unsafe postures or proximity to hazards. Take the following scenario: An operator is working in a confined area where respiratory protection is essential. The vision system cross-references the presence of required respirators and restricts access to those who do not have them. If an unauthorized entry or unsafe posture (e.g., bending over automated rollers) is detected, the shift supervisor receives an instant video clip and data to support Operational Benefits: Reduces “blind spots” where manual supervision can’t keep up. Supports root-cause analysis after incidents with time-stamped, annotated footage. Provides continuous documentation to satisfy regulatory and insurance requirements. Use case 3: Audit readiness and data-driven safety management Traditional compliance audits in pulp and paper plants are disruptive and retrospective, relying on memory, paperwork, and scheduled walkthroughs. Radix’s computer vision system transforms this by delivering a living digital compliance record, with the following key features: Automated reporting: The system summarizes compliance metrics, tracks trends by area, shift, and job role. Instant drill-down: Investigators can quickly review video evidence tied to specific safety events. Proactive insights: Safety teams can identify systemic problems (e.g., repeated violations at a specific entry point) and target corrective action where it matters most. This level of instant traceability eases the burden of external audits, shortens response time to regulatory inquiries, and positions the mill as a model of best-in-class safety culture. Why tailored beats off-the-shelf Many generic computer vision products claim “PPE detection,” but Radix’s custom-integrated solution is specifically tuned to the complex realities of the pulp and paper environment: Custom-trained algorithms: Adapted to diverse lighting, worker uniforms, and mill-specific hazards. Integration: Seamless fit with existing security and process control infrastructure; no rip-and-replace. Data sovereignty: Mills retain full ownership and control over their safety data, vital for privacy and long-term adaptability. Measured results and industry impact Deployments in pulp and paper and related high-risk industries have delivered: Up to 92% PPE compliance post-implementation, compared to 60–70% achieved through audits alone. 1 As much as a 75% reduction in critical safety incidents—not just PPE violations, but also hazard exposures and near-miss events. 2 A 22% drop in safety-related complaints within months of installation, reflecting improved worker confidence and faster management response. 3 Looking ahead: Safer, smarter mills For safety and operations leaders, the path forward is clear. By leveraging the power of computer vision, mills can transition from a reactive, manual oversight approach to a proactive, data-driven approach that manages—and mitigates—risk in real-time. This isn’t about replacing human judgment, but amplifying it. When intelligent vision systems back operators, they can focus on safe, productive work, confident that the eyes of innovation are always on, always watching for their well-being. For those driving innovation in health, safety, and operations, custom-integrated computer vision isn’t just an upgrade; it’s a transformation in what modern risk management can and should deliver in pulp and paper mills. About Radix Founded in 2010, Radix is a privately held technology solutions and services company operating globally, empowering customers with consulting, engineering, operations technology, and digital solutions. Radix combines key capabilities and practices to enable our worldwide customers to thrive in their technology journey. With North American headquarters in Houston, TX, and headquarters in Rio de Janeiro, Brazil, including offices in São Paulo and Belo Horizonte, Radix provides technology-based, data-driven solutions to asset-intensive industries. Radix's robust capabilities extend to more than 30 countries worldwide. Learn more: www.radixeng.com Do you want to stay connected with Radix? Subscribe with us today.
- PARTNER INSIGHT: HOW COGNITE + RADIX ADVANCE INDUSTRIAL DATA STRATEGY FROM PILOT TO SCALE ON THE GROUND
By Flávio Guimarães, Founder & Global Head of Alliances and Practices, Radix. The atmosphere at the Cognite IMPACT 2025 event was electric, but the key takeaway was purely strategic: Industrial AI is no longer a pilot project, it’s a critical engine for scalable industrial performance. For too long, our industry has tolerated a significant failure point, the gap between a brilliant Proof-of-Concept and the successful enterprise-wide rollout. At Radix, we recognized this last mile, (also known as “pilot purgatory,”) is where real value is lost. We have built our entire global partnership strategy around bridging this gap, and our work with Cognite is the blueprint. It’s about more than just technology; it’s about establishing the trustworthy engine that moves organizations from digital aspiration to guaranteed operational value . THE MAJOR TAKEAWAYS FROM IMPACT 2025 If the last few years were about proving digital concepts, Cognite IMPACT 2025 event was about setting the agenda for mass deployment. We observed three critical shifts that now define our collective strategy: From Data Lakes to Knowledge Graphs: The industry consensus is clear, generic data storage is not enough. The future requires a Semantic Layer that links all data points (sensors, documents, assets) to create an Industrial Knowledge Graph . This context is non-negotiable for trustworthy AI. The Rise of the AI Agent: The focus has moved from abstract machine learning models to tangible, purpose-built AI Agents that act as co-pilots, automating routine decisions and augmenting the human workforce. This transition demands platforms that enable rapid agent development and deployment. The $100 billion goal: Cognite’s aggressive ambition to unlock their Moonshot Goal spotlights that the era of experimentation is over. The commitment is now to measurable, scalable financial impact delivered by the entire partner ecosystem. These three shifts set the stage for why the Radix-Cognite alliance is perfectly positioned. Our joint value proposition is specifically designed to execute on these event takeaways . THE DATA CHALLENGE EVERY INDUSTRIAL LEADER MUST SOLVE I’ve seen firsthand how industrial data complexity halts innovation. Our sector deals with a unique problem: critical data is fragmented across historian databases, maintenance systems (IT), and unstructured engineering documents. This complex, siloed data is useless to AI until it is organized and contextualized. If you don't solve the data integrity problem, you can’t trust the AI. Any leader pushing for Generative AI in an industrial environment must accept this fundamental constraint. This is the precise reason why Cognite Data Fusion® is non-negotiable for our strategy. CDF is not a generic data lake; it is the enterprise-grade infrastructure that cleans, organizes, and relates all asset, sensor, and document data into a single industrial knowledge graph. This process ensures that every insight is traceable, trustworthy, and instantly AI-ready , providing the Semantic Layer required for reliable industrial AI. RADIX'S STRATEGIC ROLE: THE EXECUTION ENGINE BUILT ON COGNITE'S FOUNDATION The platform is the foundation, but the true acceleration comes from applying deep, proprietary domain expertise on top of it. That is Radix ’s mandate. We are the engineering intelligence layer that turns Cognite's powerful platform into solutions that deliver quantifiable results . Our focus at IMPACT 2025—" On the Ground: Accelerate, Optimize, Scale "—is our promise of execution: Acceleration: We rely on the Cognite Atlas AI™ agent workbench, directly addressing the need for rapid agent development highlighted at the conference. This platform capability cuts the time it takes to build and deploy complex AI solutions from quarters to weeks. By eliminating the custom coding required to connect data, Cognite frees our engineers to focus entirely on solving the business problem . Scale: We don't build one-off projects. The successful Industrial Application Library (50+ solutions) we showcased are all pre-built on Cognite's unified data model , making them instantly portable. This portfolio is designed for repeatability, a success in one refinery can be cloned and deployed across a global fleet, which is the only way to realize exponential ROI. Our recognition as the Customer Delivery Partner of the Year at IMPACT 2024 and 2025 Cognite AI Partner of the Year Finalist, is simply validation that this joint blueprint works and is actively driving significant change for our shared customers. THE PROOF - WHERE EXECUTION DRIVES THE BOTTOM LINE The power of this collaboration is best illustrated by the applications driving direct business value, all enabled by the Cognite data environment : THE GOLDEN RUN TRANSFORMATION For continuous operations, achieving and sustaining a "golden run" (optimal production performance) is the ultimate operational goal. Our workshop with International Paper demonstrated how we leveraged the CDF data foundation to build an application that does just that. This solution doesn't just flag deviations; it leverages the highly contextualized CDF data to provide prescriptive guidance, leading directly to: Maximized Throughput Reduced Energy Consumption Repeatable Product Quality This is the kind of measurable return on investment that moves digital initiatives out of the IT budget and directly into the operations P&L. THE INDUSTRIAL COPILOT ( JO.AI ) We also emphasized the critical role of augmenting our workforce. Our JO.AI solution copilot, developed with partners like Celanese , directly executes on the "Rise of the AI Agent" theme. It is powered by the reliability of the Cognite Data Fusion® Knowledge Graph , allowing field personnel to interact with millions of documents and real-time sensor data using natural language, receiving trustworthy, traceable answers . This solution elevates operator and maintenance efficiency by: Optimizing operator rounds: Ensuring personnel focus on high-priority areas. Data-driven checklist management: Dynamically adjusting workflow based on live equipment conditions. Faster decision making: Reducing the time it takes to find critical information from hours to seconds. This is true hybrid intelligence , combining human expertise with instant, Cognite-enabled machine insight. A COMMITMENT TO SUSTAINABLE VALUE Our strategic alliance is positioned to deliver on the biggest objectives facing industrial leadership. Cognite’s ambition to unlock $100 billion in realized customer value is not just a moonshot; it’s a commitment we are helping to engineer by ensuring that value is delivered on the ground . At Radix , our focus remains clear: We ensure that the investment in a modern industrial data strategy is not wasted on unscalable pilots. We provide the engineering intelligence required to maximize the Cognite platform's potential , delivering a clear path to cost reductions, improved operational efficiency, and sustainable performance across the enterprise. The time for endless pilots is over; the time for scaled execution is now. Curious how to turn your biggest operational bottleneck into a strategic advantage? Let’s continue the conversation post-IMPACT 2025. Connect with us to explore how the right combination of trusted data and a strong partner ecosystem can accelerate AI adoption, deliver measurable results, and scale value across your operations. About Radix Founded in 2010, Radix is a privately held technology solutions and services company operating globally, empowering customers with consulting, engineering, operations technology, and digital solutions. Radix combines key capabilities and practices to enable our worldwide customers to thrive in their digital journey. With North American headquarters in Houston, TX, and global headquarters in Rio de Janeiro, Brazil, including offices in São Paulo and Belo Horizonte, Radix provides technology-based, data-driven solutions to asset-intensive industries. Radix's robust capabilities extend to more than 30 countries worldwide. Learn more: www.radixeng.com Do you want to stay connected with Radix? Subscribe with us today.
- How to Make Financial Returns the Center of Resilience, Optimization, and Sustainability Efforts
Executive Summary In today’s volatile global economy, supply chains are no longer back-office functions—they are front-line drivers of financial performance, customer trust, and competitive advantage. Asset-heavy industries face pressure: rising costs, market volatility, regulatory requirements, and the push toward sustainable operations. The organizations that thrive are those that can transform their supply chains into agile, data-driven ecosystems—removing silos, integrating processes, and unlocking financial value. This analysis explores how supply chain transformation, grounded in resilience, optimization, and sustainability, can deliver measurable financial returns while positioning businesses to be nimble in the face of uncertainty. About the Author As Vice President of Supply Chain at Radix, Grant Belden offers extensive global experience in multiple industries, including cocoa, confectionary, peanuts, pecans, and soybeans, across diverse geographies such as the USA, Europe, Asia, South America, and West Africa. Grant specializes in: Supply Chain and Risk Management P&L/budgeting Strategic planning Commodity/value-added management strategy Skill set that aligns operational goals with customer demands His career is marked by significant achievements: Developing and implementing a 5-year supply chain strategy for Golden Peanut Company, resulting in measurable improvements in inventory management and quality documentation. Successfully leading customer-focused procurement strategies, achieving a 22% increase in handling and a 20% reduction in procurement costs, even amidst the challenges of the COVID-19 pandemic. Seamless spearheading transition efforts of ADM’s cocoa business to new ownership, preserving financial and operational integrity. Shape Disruption Proofing Operations Sun Tzu argued that tactics without strategy are essentially meaningless. An obersavation that holds true when examining the level that tariffs and other external factors have placed on supply chain operations when surveys by Gartner Survey that only 23% of Supply Chain organizations have formal strategies towards innovations like artificial intelligence. The lesson? Don't be one of the 77% of the companies lacking formal innovation strategies. To effectively transform supply chain strategies, organizations must harness the power of cutting-edge technologies. Several technologies stand out as particularly powerful tools for supporting resilience, sustainability, and collaboration – but it all starts with strategy and effective partnerships. Why Transformation is Imperative Transformation revolves around three core principles: resilience, collaboration, and asset performance excellence. Moreover, leveraging advanced technologies like artificial intelligence (AI), digital twins and data analytics, and automation plays a pivotal role in achieving these goals. Resilience as Risk Mitigation: Geopolitical disruptions, climate change, and supply shocks have exposed the vulnerability of linear, siloed supply chains. The financial cost of downtime or missed demand can erode margins and market share overnight. Optimization as a Profit Lever: In asset-heavy industries, inefficiencies across procurement, production, storage, and distribution compound quickly. Linking data across silos enables predictive decision-making that reduces waste, lowers costs, and improves throughput. Sustainability as a Growth Driver: Beyond compliance, sustainability is now a differentiator in capital markets and customer preference. Investors and consumers alike are rewarding companies that integrate ESG goals into their supply chain strategies. Digital transformation in the supply chain isn’t just about adopting the latest technologies; it’s about driving substantial financial returns and long-term growth. By integrating advanced tools such as data analytics, IoT, and AI into your supply chain operations, businesses can optimize processes, reduce inefficiencies, and enhance decision-making. This streamlined approach leads to lower operational costs, improved inventory management, and faster response times to market demands. As a result, organizations not only minimize waste and overhead but also increase their ability to innovate, ultimately translating into higher profit margins and sustainable competitive advantage. In short, embracing digital transformation in your supply chain is not just an operational upgrade; it's a strategic investment that positions your business for financial success in an increasingly digital economy.Shape Linking Transformation to Financial Returns Transformation is often seen as a cost—but it is fundamentally a profit enabler. Leading organizations that embrace integrated supply chain models realize: Reduction in operating costs through advanced analytics, demand forecasting, and optimized asset utilization. Improvement in working capital from leaner inventory strategies and better cash conversion cycles. Revenue growth opportunities by meeting customer expectations for speed, transparency, and sustainable practices. The financial case is clear: a nimble supply chain is not just operationally efficient—it is strategically profitable. At the center of value is the ability for companies to remove silos through better data integration. Traditional asset-heavy supply chains operate in silos: procurement, logistics, warehousing, and sales often function independently. This leads to redundant costs, misaligned priorities, and delayed decisions. By integrating data across these silos, businesses can: Gain end-to-end visibility from supplier to customer. Enable scenario modeling and digital twins to test strategies before execution. Enhance cross-functional collaboration, aligning operations with financial objectives. The result is a supply chain that acts not as a cost center but as a unified value driver. ShapeThe second main key to driving financial returns through digital transformation is boosting resilience, optimization, and sustainability in practice. By Resilience, we refer to diversified sourcing, nearshoring, and multi-modal logistics create flexibility to absorb shocks. This is an important part of a sound supply chain ecosystem bolstered by: Effective optimization with advanced planning systems, AI-driven forecasting, and automation improve throughput and reduce costs. Sustainability that delivers circular economic practices, renewable energy sourcing, and traceability solutions reduce environmental footprint while strengthening brand equity. When executed together, these pillars reinforce each other. Resilient supply chains withstand shocks, optimized ones minimize waste, and sustainable one’s secure long-term capital and customer loyalty. The Path Forward Transformation is not an option—it is a necessity. Asset-heavy businesses must prioritize: Leadership alignment around financial and strategic outcomes. Technology adoption to integrate siloed data and enable real-time decision-making. Cultural change fosters cross-functional collaboration and accountability. Continuous measurement of KPIs that connect supply chain performance to financial returns. ShapeSupply chain transformation is no longer about incremental efficiency gains—it is about ensuring survival, relevance, and financial growth in a rapidly evolving marketplace. Companies that invest in resilience, optimization, and sustainability now will not only reduce risk but will unlock enduring returns. The future belongs to organizations that turn their supply chain into a nimble, data-driven engine of financial performance. Proof in the Pudding: Case Studies of Successful Supply Chain Transformations Case Study 1: Unilever Unilever has exemplified an organization successfully transforming its supply chain by adopting sustainable practices. Recognizing the need to reduce its environmental footprint, Unilever implemented a sustainable sourcing strategy. By leveraging technology, such as blockchain for traceability, Unilever enhanced visibility in its supply chain. The company collaborates closely with suppliers to ensure sustainable practices are upheld at every level, aligning with its Sustainable Living Plan objectives. Case Study 2: Walmart Walmart has made significant strides in supply chain resilience through advanced analytics and AI. The company has implemented AI-driven demand forecasting models that analyze customer data to predict purchase patterns accurately. This technology allows Walmart to optimize its inventory levels and respond quickly to changes in consumer demand. Furthermore, Walmart’s collaboration with suppliers through its Retail Link platform encourages shared insights and supports joint inventory management. Case Study 3: Procter & Gamble (P&G) P&G has focused on strengthening collaboration within its supply chain ecosystem. The company emphasizes transparency and data sharing among stakeholders. P&G’s collaboration initiatives have led to improved inventory efficiency and reduced lead times. By investing in automation technologies, such as robotic systems in warehouses, P&G has streamlined operations, enabling faster fulfillment of customer orders. Don’t Go It Alone Just as Sun Tzu argued that tactics without strategy are essentially meaningless, he also emphasizes the importance of alliances for success. By partnering with Radix, we can ensure you are not one of the 77% of the companies Gartner warns lacks a formal innovation strategy for solutions like AI. Contact Radix today to get started. Take your supply chain operations to the next level by reaching out now, and let’s unlock the full potential of your supply chain together! About Radix Founded in 2010, Radix is a privately held technology solutions and services company operating globally, empowering customers with consulting, engineering, operations technology, and digital solutions. Radix combines key capabilities and practices to enable our worldwide customers to thrive in their digital journey. With North American headquarters in Houston, TX, and global headquarters in Rio de Janeiro, Brazil, including offices in São Paulo and Belo Horizonte, Radix provides technology-based, data-driven solutions to asset-intensive industries. Radix's robust capabilities extend to more than 30 countries worldwide. Learn more: www.radixeng.com Do you want to stay connected with Radix? Subscribe with us today.
- From Reactive to Predictive: How Plant Historian and Sensor Integration Are Revolutionizing Pulp & Paper Operations
Predictive maintenance needs a data-first strategy, starting now In the pulp and paper industry, where production lines operate around the clock and unplanned downtime can result in millions of dollars in costs, the distinction between reactive and predictive maintenance is crucial. The critical business factor in the paper industry is the maintenance time of the paper-making machinery. By optimizing the timing and nature of maintenance, you can significantly impact the productivity and production costs of the entire production line. An incident at a mill in 2020 serves as a stark reminder of the financial risks involved. An overheating busbar failure in their turbo generator resulted in significant losses, highlighting how traditional maintenance methods often fail to prevent catastrophic events. While manual thermographic inspections have been the standard practice, they are proving inadequate for the complexities of modern pulp and paper operations. Pulp mills today face unique challenges, including massive machinery, intricate mechanical systems, and high-voltage electrical infrastructure. Environmental factors, such as temperature fluctuations ranging from 13°C to 35°C (55°F to 95°F) in regions like Três Lagoas, also affect equipment performance. Consequently, effective maintenance is crucial for optimizing performance, increasing productivity, and reducing costs. The limitations of traditional approaches in pulp & paper operations Traditional maintenance methodologies present critical vulnerabilities in pulp and paper environments: Manual thermography constraints: Regular thermal inspections expose technicians to high-voltage environments while offering only intermittent snapshots of equipment health. In an industry characterized by rapid changes, infrequent inspections can create dangerous blind spots. Process integration gaps: Traditional methodologies often treat equipment in isolation, ignoring the interactions between mechanical systems, electrical infrastructure, and process variables. For instance, the performance of a digester can affect downstream equipment, but siloed monitoring approaches overlook these interdependencies. Operational disruption: Manual inspections often require production slowdowns or shutdowns, directly impacting the continuous operation that pulp mills depend on for profitability. Inconsistent data quality: Human interpretation of thermal patterns, combined with varying inspection frequencies, creates data inconsistencies that make it harder to recognize trends and predict outcomes. Plant Historian: The central nervous system of modern pulp mills Plant Historian has emerged as the foundational technology transforming how pulp and paper operations manage critical assets. A Plant Historian (or Process Historian) is a client/server application for the acquisition, display, archiving, and reporting of information from a wide variety of control, plant, and business systems. In pulp and paper applications, the Plant Historian serves as the central hub, integrating data from various sources, including IoT sensors, gas chromatography systems, and ERP platforms. This integration offers unparalleled visibility into the relationships between asset health and process performance that manual methods cannot provide. The 2020 case illustrates the efficacy of Plant Historian. Self-powered wireless sensors continuously monitor turbogenerator busbars, sending temperature and current data to the central Plant Historian platform via Zigbee networks. This system maintains accuracy within 1°C while minimizing safety risks and operational disruptions associated with manual inspections. For transformer monitoring, Plant Historian combines laboratory-dissolved gas analysis with advanced analytical models. This multifaceted approach enables sophisticated fault classification, providing critical insights that will allow pulp mills to optimize maintenance timing. Sensor-driven intelligence: beyond simple monitoring Modern sensor integration in pulp and paper operations goes well beyond basic temperature monitoring. The use of self-powered wireless sensors combined with Plant Historian creates dynamic asset intelligence systems that meet the industry’s specific operational needs. Environmental factor integration: Pulp mills face significant environmental variability impacting equipment performance. For example, temperature fluctuations can increase the resistivity of busbar connections, affecting operational efficiency. Process correlation analysis: Plant Historian platforms help connect asset health data with process variables. When digester temperature affects downstream electrical loading, or when paper machine speed variations impact drive motor conditions, integrated systems detect these relationships and adjust maintenance strategies accordingly. Automated response capabilities: Linking with maintenance management systems enables automatic work order creation and provides real-time notifications. When sensor data shows potential failures, the system promptly generates maintenance tasks and alerts relevant staff, removing delays associated with manual monitoring. The economic transformation: quantifying Plant Historian impact Smart sensors and data analytics are enabling predictive maintenance and real-time monitoring, ensuring efficient operations and minimizing downtime. Industry analysis reveals that predictive maintenance delivers significant gains: a 25%-30% reduction in maintenance costs, a 70%-75% decrease in equipment failures, and 35%-45% less unplanned downtime. Advanced transformer monitoring through dissolved gas analysis, integrated with Plant Historian, has enhanced fault detection capabilities, thereby safeguarding critical electrical infrastructure. OEE enhancement: Improving Overall Equipment Effectiveness with Plant Historian-enabled maintenance directly increases pulp mill profitability. By simultaneously optimizing equipment availability, performance, and quality, integrated systems address the three main aspects of manufacturing efficiency. Resource optimization: Automated monitoring reduces the human resources required for routine inspections, while improving safety and accuracy. Technicians can focus on value-added maintenance activities rather than routine data collection and analysis. Advanced analytics: The intelligence layer The true power of modern maintenance systems lies in the analytical capabilities that Plant Historian platforms enable. Advanced models such as the IEC 60599 standard for transformer dissolved gas analysis, combined with Individual Gas Method and Duval Triangle approaches, turn raw sensor data into actionable maintenance intelligence. When Plant Historian platforms integrate data from various sources, they generate comprehensive operational insights that support strategic decision-making. Analyzing historical data reveals equipment degradation patterns specific to pulp mill operating conditions, enabling more precise maintenance scheduling and resource planning. Implementation strategy: Building sustainable digital infrastructure Successful implementation of Plant Historian requires a strategic approach that addresses both technical integration and organizational change management. Starting with critical assets, such as turbogenerators and transformers, helps organizations demonstrate value while building internal capabilities. Implementing Plant Historian builds the data management infrastructure needed for future innovations, including advanced analytics and AI applications that will shape the next generation of maintenance optimization. The strategic imperative: Leading the digital transformation The industry is facing mounting pressures, including sustainability requirements, margin compression, and global competition. Organizations that leverage Plant Historian and sensor integration to optimize asset performance while building data management capabilities for future innovations will establish themselves as industry leaders. With proven technologies demonstrating clear ROI and competitive advantages, the question isn’t whether to embrace this transformation, but how quickly and effectively to implement it. The future of pulp & paper asset management For pulp and paper operations, transitioning from reactive to predictive maintenance using Plant Historian and sensors is critical for competitiveness. Risky and inefficient legacy methods can be replaced by technology proven to prevent failures, optimize maintenance, and build data for improvement. Success requires vision, expertise, and implementation excellence, forming a partnership between mills and digital engineering providers. Asset management transformation is key to the industry’s digital future. Key Insights: Learn the vulnerabilities of traditional maintenance methods in pulp and paper operations. Understand how Plant Historian integrates sensor data for real-time asset intelligence. Discover economic benefits, including 25%-30% lower maintenance costs and 70%-75% fewer failures. Gain strategies for implementing Plant Ready to transform your pulp mill with predictive maintenance? Contact our team to explore Plant Historian and sensor integration solutions: About Radix Founded in 2010, Radix is a privately held technology solutions and services company operating globally, empowering customers with consulting, engineering, operations technology, and digital solutions. Radix combines key capabilities and practices to enable our worldwide customers to thrive in their digital journey. With North American headquarters in Houston, TX, and global headquarters in Rio de Janeiro, Brazil, including offices in São Paulo and Belo Horizonte, Radix provides technology-based, data-driven solutions to asset-intensive industries. Radix's robust capabilities extend to more than 30 countries worldwide. Learn more: www.radixeng.com Do you want to stay connected with Radix? Subscribe with us today.
- The Human Side of Digital Transformation: Why Change Management Makes or Breaks Your Project
Why Change Management Makes or Breaks Your Project Digital transformation initiatives frequently falter, not due to technological deficiencies, but because companies undervalue the human factor. Businesses pour millions into advanced technologies, AI, and automation, yet often neglect the most vital ingredient: the individuals who will ultimately decide if these investments yield returns or become obsolete. At Radix Engineering & Software, we've witnessed this pattern repeatedly across manufacturing industries. The most sophisticated Advanced Process Control (APC) systems, machine learning algorithms, and digital twins can be rendered useless if operators, engineers, and frontline workers aren't properly aligned, trained, and committed to the change. The uncomfortable truth is that technology alone doesn't drive transformation—people do. The Anatomy of Digital Project Failure Consider a typical scenario: A manufacturing company i mplements a state-of-the-art APC system designed to optimize a complex multivariate process. At first, everything's great – tests show it could really boost efficiency and cut down on the need for people. But fast-forward a few months, and operators are just bypassing it, engineers are tearing their hair out trying to get people to use it, and the big bosses are wondering if their big digital spend was even worth it. This isn't a technology problem—it's a people problem. The operators who once manually controlled multiple variables now feel threatened by automation. They worry about job security, distrust decisions made by algorithms they don't understand, and resist changes to processes they've mastered over years of experience. Without proper change management, even the most advanced technology becomes a costly failure. Understanding the Three Levels of Resistance Successful digital transformation requires addressing what organizational psychologist Rick Maurer identifies as the three levels of resistance that emerge during any change initiative: Level 1: “I don't get it” This resistance stems from confusion, lack of information, or insufficient understanding. In manufacturing environments, this often manifests when operators receive shallow training on new systems without understanding the underlying logic. For example, telling operators that an APC will “improve steam consumption” without explaining how the system makes decisions or responds to different scenarios leaves them unable to trust or effectively interact with the technology. The solution lies in comprehensive education that goes beyond basic functionality. Successful implementations include detailed explanations of system logic, scenario-based training, and clear communication about how the technology integrates with existing processes. Using the specific terminology and language familiar to your audience—whether that's referring to “C-L-O-2” instead of “chlorine dioxide,” as operators typically do—demonstrates respect and fosters understanding. Level 2: “I don't like it.” This emotional resistance stems from fear of losing control, status, or job security. It is especially strong in manufacturing, where experienced operators pride themselves on managing complex processes. When digital tools automate these tasks, workers may feel undervalued or threatened. Addressing this level requires empathy and genuine engagement. Leaders must listen to concerns, acknowledge fears, and clearly communicate how technology will enhance rather than replace human expertise. The key is positioning digital tools as assistants that free up workers to focus on higher-value activities, not as replacements for human judgment and experience. Level 3: “I don't like you.” This indicates resistance to the change agent or what they represent. In manufacturing, this might appear as site staff opposing corporate efforts or seasoned operators dismissing young engineers who seem arrogant or dismissive of their expertise. Building trust is the only way forward. This requires spending time with affected staff, respecting their knowledge, and genuinely engaging with their perspectives. Often, the most valuable insights about process control come from operators who understand nuances that aren't in technical documents. A real-world transformation We recently collaborated with a chemical plant that had implemented an APC system for reactant recovery in a distillation column. Initially successful, the system's performance declined as operators increasingly turned it off. Engineers blamed operator resistance; operators blamed poor system design. The root cause was multilayered resistance. Operators didn't understand the APC's logic (Level 1), feared process deviations that would trigger incident reports (Level 2), and felt dismissed by engineers who assumed they were simply being difficult (Level 3). The solution required addressing all three levels at the same time. We created thorough training that explained not only what the APC did but also how it made decisions in different scenarios. We listened to operator feedback and found that the APC's strategy prioritized bottom concentration at the expense of top stream quality, creating compliance issues they were responsible for. We adjusted the control strategy to balance both streams within acceptable limits. Most importantly, we spent time with operators during each shift, watching the system in action and answering their questions. This fostered trust and turned them into advocates dedicated to the technology's success. The path forward Digital transformation success requires a fundamental shift in how organizations approach change. Technology implementation must be accompanied by structured change management that addresses all three levels of resistance: Clear communication : Provide comprehensive education that goes beyond surface-level training Empathetic engagement : Listen to concerns and demonstrate how technology serves people, not the other way around Trust building : Invest time in relationships and show genuine respect for existing expertise The organizations that recognize digital transformation as fundamentally a human challenge, not just a technical one, will be those that successfully bridge the gap between technological capability and business value. In manufacturing, where operational expertise is hard-won and highly valued, this human-centric approach isn't simply advantageous, but also highly valued. The future belongs to companies that can seamlessly blend cutting-edge technology with human insight, creating solutions that people want to use, not systems they're forced to endure. Your digital transformation investment is too significant to leave to chance. Make change management a priority from day one, and watch as your technology initiatives transform from expensive experiments into drivers of sustainable competitive advantage.
- Radix and Seeq Collaborate to Redefine a New Era of Industrial Intelligence
Driving Real Results for Global Manufacturers Through Data-Driven Innovation and Scalable Solutions Houston, October 27, 2025 – Radix , a technology solutions services company delivering innovative industrial AI solutions to asset-intensive industries with operations globally, today announced a strategic partnership with Seeq , the global leader in industrial analytics, AI, and enterprise monitoring for industrial companies. This global alliance is designed to empower asset-intensive industries, including oil and gas, chemicals and petrochemicals, power and utilities, and more with the tools and insights needed to build smarter, more agile operations. Together, Radix and Seeq will help clients across North America, LATAM, EMEA, and APAC unlock new levels of efficiency, reliability, and sustainability across their operations. By combining advanced analytics, deep industry expertise, and innovative industrial AI solutions, manufacturers can transform data into actionable insights that drive measurable business value. Vikram Prakasam, VP of Alliances & Partnerships at Seeq, said, “Seeq is proud to expand our partnership with Radix. Together, we are enabling customers worldwide to accelerate digital transformation by combining Radix’s deep engineering intelligence, integration, and consulting expertise with Seeq’s industrial analytics and AI platform for real business impact that bring in stronger customer value.” The partnership will further leverage Seeq’s global partner ecosystem to address the region’s unique needs and emerging opportunities. In Latin America, Radix will collaborate with Seeq’s Master Regional VAR, Vertix. Together, Radix and Vertix will combine global insight with local presence to drive lasting impact for Seeq customers across the region. “At Radix, we know our customers succeed when innovation is practical, scalable, and built on trust,” said Flavio Guimaraes, Founder and Chief Practices & Alliances Officer. “Our partnership with Seeq brings together deep domain expertise and advanced analytics tools to deliver unique, tailored solutions that help customers solve real challenges, accelerate performance, build resiliency, and stay ahead of the competition. This is more than a collaboration—it’s a commitment to empowering our clients with sustainable strategies that drive measurable results and empowering their teams for profitable transformations.” “This strategic collaboration between Radix and Seeq marks a pivotal step forward in driving interoperability across asset-intensive industries globally,” said Trudi Hable, Chief Revenue Officer, North America. “Together with the global partner ecosystem, we’re unlocking new possibilities for our customers by integrating powerful technologies that enhance performance, scalability, and innovation.” Radix’s comprehensive tailored solutions—from AI-driven operations, citizens development, and process optimization to supply chain efficiency and regulatory compliance— equip manufacturers to thrive in a fast-changing industrial landscape. Through this collaboration, Radix and Seeq are accelerating advanced analytics adoption, delivering real impact, and creating measurable value for customers while driving a smarter, more sustainable future. To learn more, visit www.radixeng.com About Radix Founded in 2010, Radix is a privately held technology solutions and services company operating globally, empowering customers with consulting, engineering, operations technology, and digital solutions. Radix combines key capabilities and practices to enable our worldwide customers to thrive in their technology journey. With North American headquarters in Houston, TX, and headquarters in Rio de Janeiro, Brazil, including offices in São Paulo and Belo Horizonte, Radix provides technology-based, data-driven solutions to asset-intensive industries. Radix's robust capabilities extend to more than 30 countries worldwide. Learn more: www.radixeng.com About Seeq Seeq, a global leader in advanced analytics, AI, and enterprise monitoring for industrial companies, delivers a self-service, enterprise SaaS platform and solutions to accelerate critical insights and action from historically unused data. Oil and gas, pharmaceutical, specialty chemical, utility, renewable energy, and numerous other vertical industries rely on Seeq to optimize business and production outcomes, including yield, margins, quality, and sustainability. Seeq is a privately held virtual company with employees around the globe. To learn more about Seeq, visit www.seeq.com . Do you want to stay connected with Radix? Subscribe with us today.
- EMPOWERING THE INDUSTRIAL WORKFORCE WITH HUMAN-FIRST AI
Rethinking AI in industry: From threat to advantage Many industrial leaders fear AI will replace jobs. In reality, industrial AI is not about replacing people; it’s about amplifying what they can do . By integrating AI into daily workflows, engineers, operators, and analysts can cut through data complexity, spot issues before they escalate, and make smarter decisions faster. This shift matters now more than ever. Industries face mounting pressures: aging infrastructure, a retiring workforce, growing regulatory demands, and rising expectations for sustainability. Against this backdrop, human-first AI doesn’t just streamline processes; it makes people more capable, while making workplaces safer and businesses more resilient. Human-first AI creates a ripple effect: real-time decision-making creates better outcomes for operations, improved safety, and employees who feel supported through workforce empowerment rather than being sidelined. The challenge without AI Industrial operations generate massive amounts of data every day, yet much of it goes unused. Teams face challenges such as: ● Data overload : Operators sift through mountains of logs and spreadsheets, making it hard to see patterns. Reactive firefighting : Maintenance engineers often discover failures only after costly downtime has begun. ● Inefficient reporting : Analysts spend hours compiling compliance and performance reports instead of focusing on insights. ● Safety risks : Delayed or inaccurate decision-making can expose workers to unnecessary hazards. These challenges lead to frustrated teams and operational inefficiencies. Industrial AI has the opportunity not to replace workers, but to create the ideal environment for human-machine collaboration that results in better business outcomes. Meet the tools: Industrial AI that works with the workforce Radix offers JO.AI™ and Leafcutter™ , human-first AI tools designed to fit real workflows: ● JO.AI ™ enables natural language queries across industrial data. Operators can ask questions in plain language and receive actionable insights in seconds, replacing slow, error-prone data searches. ● Leafcutter ™ delivers contextualized, real-time insights directly at the edge. Maintenance engineers, for example, can see machine performance trends while performing inspections, avoiding downtime and preventing errors. These workforce empowerment tools integrate seamlessly with existing systems, ensuring AI for operations adoption without disrupting workflows. In a Radix case study at a chemical plant, Leafcutter reduced unplanned downtime by 15% within the first quarter by alerting operators to anomalies before failures occurred. Industrial AI: Operators, engineers, and analysts as data heroes AI for Operations enables frontline teams to become problem solvers rather than data chasers. ● In a manufacturing plant , maintenance engineers using JO.AI quickly identified recurring equipment failures, leading to a 30% reduction in troubleshooting time. ● In an energy facility , control room analysts accessed Leafcutter insights to detect efficiency drops in real-time, thereby preventing potential losses of $1.2 million. ● Across chemical operations , operators gained role-based dashboards that highlighted critical alerts, allowing faster responses and safer operations. These examples highlight a broader truth: when teams act on insights in real-time, operations run more smoothly, errors are minimized, and safety improves. The shift is from data dependency to data empowerment . Simplifying the complex: Making data usable at the edge Data is only valuable when it’s actionable. Radix focuses on reducing complexity by providing: ● Intuitive, role-based interfaces that shorten learning curves and reduce errors. ● Contextualized insights that prevent information overload and focus teams on high-priority actions. ● Real-time edge data that eliminates guesswork, ensuring decisions are accurate and timely. For instance, a global mining operator using Leafcutter was able to instantly see sensor anomalies in real time, triggering preventive maintenance before a failure occurred. This reduced downtime by 12% and improved safety reporting . The human element: Empowering workforce expertise Behind every industrial process are people whose decisions keep plants running safely and efficiently. AI tools like JO.AI and Leafcutter enhance rather than diminish that expertise, playing an important workforce empowerment role: ● For younger employees , AI shortens the learning curve by codifying knowledge from seasoned experts, making it easier to step into complex roles. ● For experienced engineers , AI serves as an extra set of eyes, surfacing anomalies that might otherwise go unnoticed. ● For frontline teams , the tools reduce stress by filtering noise and highlighting what matters most, so people can focus on solving problems instead of chasing data. This human-first approach creates a culture where employees feel valued and supported, improving both engagement and retention. As Forrester notes, AI will change the world by empowering people, not automating tasks , reinforcing the importance of human-machine collaboration in industrial settings that ensures AI augments rather than replaces workforce expertise . The business case for human–machine collaboration Human–machine collaboration transforms advanced AI in operations technology into a clear competitive advantage. Frost & Sullivan identifies it as one of the seven industrial automation priorities for 2025 and beyond, alongside autonomous production lines, AI-driven predictive maintenance, cloud-powered analytics and 5G connectivity. They stress that integrating human expertise with AI systems is essential for maximizing operational efficiency, minimizing costly unplanned downtime and driving measurable business outcomes . By leveraging AI-driven insights, humans can make faster, more precise decisions while machines handle repetitive high-volume tasks. It is this combination that delivers both strategic impact and tangible ROI, and shows why human–machine collaboration is essential for modern industrial operations. When industrial AI is designed to empower people rather than replace them, the results are measurable and lasting: ● Increased productivity and uptime : Frontline teams resolve problems before they escalate. With JO.AI , engineers reduced troubleshooting time by up to 30%, while Leafcutter improved equipment availability by 15% through real-time prioritization of maintenance actions. ● Faster transformation and stronger ROI : AI accelerates adoption when it works with existing workflows. More than 70% of frontline operators reported JO.AI ’s natural language interface made data systems easier to use without extra training, while Leafcutter cut decision-making cycles by 25%, driving quicker time-to-value. ● Improved workforce engagement and retention : When tools simplify work, people feel empowered. JO.AI reduced reporting errors by 25%, giving operators confidence in their decisions. Leafcutter reduced unnecessary alerts and information overload by 35%, helping teams stay focused and productive. ● Smarter collaboration across teams : By contextualizing industrial data and making it accessible in real time, Radix AI solutions help teams work as one. Plants using Leafcutter reported a 20% increase in cross-functional collaboration, while JO.AI ’s natural language search cut information retrieval time by 40%, freeing time for higher-value problem-solving. Gartner research confirms that combining human expertise with AI-driven predictive maintenance and real-time insights can cut unplanned downtime by up to 50% and extend equipment life by 20–40% , highlighting the measurable business value of human–machine collaboration in industrial operations. What’s next for industrial AI? The role of AI in industry is only beginning to unfold. Looking ahead, several trends are shaping its evolution: ● Generative AI in operations : beyond analytics, AI will help simulate outcomes and recommend best-fit solutions for complex scenarios. ● Sustainability and ESG : AI can track energy use, emissions, and resource efficiency in real time, helping companies meet stricter environmental standards. ● Compliance automation : By embedding compliance checks into workflows, AI will reduce reporting burdens and regulatory risks. ● Toward semi-autonomous operations : While humans will remain central, AI will increasingly manage routine decisions, freeing people to focus on strategic and safety-critical work. These advancements point to a not-so-distant future where industrial AI is not a bolt-on, but the foundation for safer, more efficient, and more sustainable operations. Key takeaways ● Industrial AI multiplies human impact without replacing people. ● JO.AI and Leafcutter turn raw data into contextualized, actionable insights.Human–machine collaboration drives efficiency, safety, and measurable ROI. ● The future of industry lies in empowered people supported by trusted AI tools. About Radix Founded in 2010, Radix is a privately held technology solutions and services company operating globally, empowering customers with consulting, engineering, operations technology, and digital solutions. Radix combines key capabilities and practices to enable our worldwide customers to thrive in their digital journey. With North American headquarters in Houston, TX, and global headquarters in Rio de Janeiro, Brazil, including offices in São Paulo and Belo Horizonte, Radix provides technology-based, data-driven solutions to asset-intensive industries. Radix's robust capabilities extend to more than 30 countries worldwide. Learn more: www.radixeng.com Do you want to stay connected with Radix? Subscribe with us today.
- Resilience Will Decide The Future Of Industrial Supply Chains
By Alexander Clausbruch , Forbes Councils Member. for Forbes Technology Council , COUNCIL POST | Membership (fee-based) Published Oct 20, 2025, 09:00am EDT Alexander Clausbruch , CEO Radix North America, outlines strategies and technology that enable asset-intensive industrial competitiveness. Over the past five years, industrial companies have weathered an avalanche of challenges. From fragile supply chains and unpredictable resourcing to volatile pricing and geopolitical tensions, uncertainty has come to define today’s business landscape. This global shift began with a sharp realization during the Covid pandemic that companies had little visibility into where their products came from and how they were made. There was a collective realization that supply chains were, in many ways, out of their hands. What’s more, with new U.S. tariffs in place, companies now face more complexity in an increasingly unpredictable geopolitical landscape. About Radix Founded in 2010, Radix is a privately held technology solutions and services company operating globally, empowering customers with consulting, engineering, operations technology, and digital solutions. Radix combines key capabilities and practices to enable our worldwide customers to thrive in their digital journey. With North American headquarters in Houston, TX, and global headquarters in Rio de Janeiro, Brazil, including offices in São Paulo and Belo Horizonte, Radix provides technology-based, data-driven solutions to asset-intensive industries. Radix's robust capabilities extend to more than 30 countries worldwide. Learn more: www.radixeng.com Do you want to stay connected with Radix? Subscribe with us today.
- Agentic AI Takes Center Stage at Cognite's Global Impact 2025 Conference to Showcase Industrial Value
Featured speakers include Cognite customers ExxonMobil, Koch Ag & Energy Solutions, Idemitsu Kosan, NOVA Chemicals, Aker BP, Cosmo Energy Holdings, Nippon Shokubai, and HMH. Microsoft, SLB, and Radix serve as platinum sponsors. PHOENIX – August 14, 2025 – Cognite , the global leader in industrial AI, announced today its annual conference, Impact 2025 , will return to Houston from October 13-16. This year's event will focus on accelerating business value from agentic AI, bringing together AI-driven leaders from the energy, manufacturing, and life sciences sectors. Speakers will share proven strategies for moving from vision to implementation and demonstrating tangible business value with agentic AI solutions. Agentic AI-driven automation is rapidly becoming a requirement for industrial organizations to remain competitive. According to a 2025 report from Capgemini, 82% of organizations are planning to integrate AI agents into their operations by 2027. This surge in adoption is driven by the fact that early adopters are already seeing measurable business value, including 25-40% efficiency gains in automated workflows. "Impact connects innovators to share ideas, learn together, and grow faster," said Josh Dotson, Industry 4.0 Capability Leader, Koch. "In a rapidly changing Industry 4.0 environment, partnerships and knowledge sharing are essential. The connections we make at Impact give us the insights and confidence to accelerate our transformation with more speed and less risk." About Radix Founded in 2010, Radix is a privately held technology solutions and services company operating globally, empowering customers with consulting, engineering, operations technology, and digital solutions. Radix combines key capabilities and practices to enable our worldwide customers to thrive in their digital journey. With North American headquarters in Houston, TX, and global headquarters in Rio de Janeiro, Brazil, including offices in São Paulo and Belo Horizonte, Radix provides technology-based, data-driven solutions to asset-intensive industries. Radix's robust capabilities extend to more than 30 countries worldwide. Learn more: www.radixeng.com Do you want to stay connected with Radix? Subscribe with us today.
- Radix to Unveil AI-Powered Solutions That Maximize Customer Value for Asset-Intensive Industries at Cognite’s Impact 2025
Demonstrating quantifiable ROI through next-generation AI solutions that deliver tangible innovation and transformation. HOUSTON – September 25, 2025–Radix, a global engineering and technology company, is returning as a Platinum Sponsor of Impact 2025, hosted by Cognite, the global leader in industrial AI. Radix will be at the conference in Houston, October 13-16, to highlight success in delivering tangible value through its AI-powered solutions for asset-intensive industries. The theme of Impact 2025 is Unlock AI, and Radix adds to this with its own thematic focus: “On the Ground: Accelerate. Optimize. Scale.” The annual conference is recognized as the world’s largest industrial AI gathering and celebrates industry leaders for their transformative contributions to digital innovation and the application of AI technologies. The Platinum sponsorship highlights the deepening partnership between Radix and Cognite and Radix’s role in helping customers accelerate their digital transformation and operational improvements. This collaboration was recently recognized at Impact 2024, where Radix was named Customer Delivery Partner of the Year for its exceptional work in delivering innovative AI and digital solutions to the industrial sector. “At Radix, we believe that true transformation happens on the ground, where data meets operations, and innovation drives measurable impact,” said Alex Clausbruch, CEO of Radix North America. “Our Platinum Sponsorship at Impact 2025 reflects our shared commitment with Cognite to help industrial leaders accelerate, optimize, and scale with confidence. Together, we’re not just imagining the future of industry—we’re building it.” "We believe in the power of an open platform and a thriving ecosystem where partners and solution builders can innovate,” said Girish Rishi, CEO at Cognite. “Radix has truly embraced this vision, developing nearly 50 solutions on top of the Cognite AI and Data platform, and are a fantastic example of how we can deliver quick, tangible value to customers by working together to build a growing library of cutting-edge AI solutions." The conference provides an opportunity to share use cases that highlight the Cognite AI and Data Platform, which includes Cognite Atlas AI™ and Cognite Data Fusion®, combined with Radix’s deep industry expertise and solutions, bringing optimal value to industrial enterprises worldwide and together accelerating optimization at scale. A Case Study in ROI: Wednesday, October 15th, 2025 at 1:00pm-1:50pm Radix will co-present with International Paper in a workshop titled “Better Together: Maximizing ROI. The Golden Run Transformation.” Who: Stephen Krassick, IT Consultant - Manufacturing Improve & HSE at International Paper, and Simon Sierra, Manufacturing Business Manager at Radix North America. The session will outline how the two companies collaborated to rapidly identify and capture significant value. They will showcase how the Golden Run application, developed on the Cognite Industrial AI and Data Platform, revolutionized production, minimized downtime, and enhanced product quality, directly impacting the bottom line. Radix will also be showcasing additional AI and digital solutions at Booth A at Impact. including: Overall Equipment Effectiveness (OEE) Optimization Control Tower Solutions JO.AI co-pilot Citizen Development Programs (CDP) Customers and attendees are invited to engage with Radix executives and experts, including Radix Global CEO João Carlos Chachamovitz and North American CEO Alex Clausbruch, on the various solutions and explore collaboration for the future. About Radix Founded in 2010, Radix is a privately held technology solutions company providing consulting, engineering, operations technology, and data and software technology solutions globally. Radix combines key capabilities and practices to empower customers to thrive along their digital transformation journey. Radix provides technology-based, data-driven solutions to industrial and non-industrial companies worldwide. Radix has experience leading projects in more than 30 countries. It has more than 1,800+ employees around the globe, with North American headquarters in Houston, Texas, main headquarters in Rio de Janeiro, additional offices in Sao Paulo and Belo Horizonte, and a presence in Singapore and Amsterdam. To learn more, visit www.radixeng.com About Cognite Cognite makes Generative AI work for industry. Leading energy, manufacturing, and power & renewables enterprises choose Cognite to deliver secure, trustworthy, and real-time data to transform their asset-heavy operations to be safer, more sustainable, and more profitable. Cognite provides a user-friendly, secure, and scalable platform that makes it easy for all decision-makers, from the field to remote operations centers, to access and understand complex industrial data, collaborate in real time, and build a better tomorrow. Visit us at www.cognite.ai and follow us on LinkedIn and X. Do you want to stay connected with Radix? Subscribe with us today.
- HYBRID INTELLIGENCE: MASTERING THE FUTURE OF INDUSTRIAL OPERATIONS
How AI, Digital Twins, and Strategic Partnerships Are Redefining Operational Excellence Written by: Flávio Niemeyer Guimarães In martial arts, you begin to achieve mastery not through rote repetition or by giving up when the going gets tough. No, progress comes through the disciplined integration of techniques, strong fundamentals , and the relentless pursuit of continuous improvement. This principle is equally true in the domain of industrial operations. As both a martial artist and a technologist, I have come to believe that true excellence emerges when you move beyond a static, closed model and embrace a living, learning system… that’s what we at Radix are calling Hybrid Intelligence. From Form to Flow: The Evolution of Digital Twins If I may carry on with my martial arts analogy, traditional digital twins are akin to the kata of martial arts—structured forms that teach foundational patterns and provide a controlled environment for practice. Digital twin systems can maintain a two-way flow of information: not only by mirroring the physical facility, but also allowing operators to test scenarios, predict failures, and optimize performance based on first principle models and collaboration with clients, and what they’re seeing in the real world where operations are far more dynamic, resembling kumite , or live sparring. In that context, you start to understand that unpredictability is the norm and adaptability is paramount. Hybrid intelligence feels like the evolution of moving from form to flow. By integrating advanced AI, including generative and agentic models, with digital twins, we are creating operational, micro, and system twins that not only simulate reality but also interpret, predict, and act autonomously. It’s one of the most exciting times in technology that I have ever witnessed. Working with AI is like the difference between a blue belt who knows the moves and a master who reads the room, anticipates change, and responds with precision. Some people have remarked that hybrid intelligence feels like developing a ‘sixth sense’. The Power of Partnership: Building a Foundation for Innovation Very few organizations reach true mastery in isolation. Instead, progress is often forged in the daily challenges where diverse partners discuss, refine, and elevate each other’s capabilities. At Radix, we have made good partnerships a cornerstone of our approach, recognizing that everyone brings unique insights and technologies to the table and the complexity of modern industry demands many perspectives. Three Essential Elements of a Successful Industrial Partnership: Diversity of Expertise: Industrial innovation thrives when technology providers, domain specialists, and clients work in concert, each contributing their unique strengths. Open Source as Shared Practice: Our commitment to open-source frameworks enables partners to build upon a common foundation, accelerating co-innovation and ensuring that solutions are both robust and adaptable. Trust and Operational Truth: Embedding physical models, operational realities, and business logic into AI models ensures that autonomous decisions are grounded in practical, economic, and safety considerations. Radix’s Role: Architect of Hybrid Intelligence At Radix, our mission is to architect the platforms and frameworks that empower organizations and their partners to achieve operational mastery. Our Leafcutter Platform is just one way we deliver that connective tissue, enabling the integration of disparate data sources, deployment of AI agents, and real-time simulation and optimization at scale. Through our Partner SDKs, we invite industry specialists to contribute their unique knowledge, creating a virtuous cycle of shared learning and innovation. Progress is never achieved through brute force or a top-down directive, but through the agility and intelligence that comes from harmonized expertise and technology. Toward Black Belt Operations: The Strategic Imperative In both martial arts and industry, the highest level of achievement is characterized by continuous learning, resilience under pressure, and the ability to adapt strategy in real time. Hybrid intelligence offers organizations the opportunity to reach this “black belt” status , where every asset, process, and decision is informed by a unified, intelligent system. The imperative for C-level leaders is clear: the convergence of digital twins and AI cannot remain a distant vision on a wishlist. It needs to be a reality that is used to reshape the competitive landscape. Those who understand and embrace it will define the next era of industrial innovation. The path from digital twins to hybrid intelligence is a journey of disciplined evolution. At Radix, we are ready to walk this path with you , as architects, partners, and fellow devotees to operational excellence. Key Takeaways: Hybrid intelligence—combining AI with advanced digital twins—enables dynamic, autonomous decision-making and continuous operational improvement. Strategic partnerships and open collaboration are essential for driving innovation and achieving real, scalable results in complex industrial environments. Organizations that embrace hybrid intelligence today will gain a decisive edge, transforming challenges into opportunities for sustainable growth and resilience. My role at Radix involves leading global alliances and practices. I invite you to connect with me on LinkedIn to discuss hybrid intelligence use cases . About Radix Founded in 2010, Radix is a privately held technology solutions and services company operating globally, empowering customers with consulting, engineering, operations technology, and digital solutions. Radix combines key capabilities and practices to enable our worldwide customers to thrive in their digital journey. With North American headquarters in Houston, TX, and global headquarters in Rio de Janeiro, Brazil, including offices in São Paulo and Belo Horizonte, Radix provides technology-based, data-driven solutions to asset-intensive industries. Radix's robust capabilities extend to more than 30 countries worldwide. Learn more: www.radixeng.com Do you want to stay connected with Radix? Subscribe with us today.
- Smarter Energy Strategies Start with Measurement: The Radix Approach to Efficiency
By Natalia Klafke, EVP, Energy & Sustainability at Radix Energy is no longer just a utility bill; for businesses, it is a strategic lever. Energy performance now directly affects cost competitiveness, regulatory compliance, investor perception, and brand equity for operators of extensive facilities or distributed networks. At Radix, more innovative energy strategies start not with infrastructure upgrades or ESG targets, but with real-time, data-rich measurement. As energy volatility, decarbonisation pressures, and electrification reshape operations in the US, South America, and Europe, organisations must evolve beyond spreadsheets and retrospective utility bills. This shift demands Smart Energy Management Systems (SEMS) that deliver live data, operational insights, and AI-driven optimisation across an enterprise’s energy footprint. Real-Time Industrial Intelligence Radix helps clients transition from lagging, traditional energy indicators to SEMS that blend sensors, IoT platforms, and advanced analytics to create a digital energy twin of their operations. According to the US Department of Energy , SEMS can cut commercial energy use by up to 20% annually, depending on the sector and implementation strategy (DOE, 2023). In our logistics and education sector deployments, we’ve achieved even more aggressive savings by identifying real-time inefficiencies—such as wasteful HVAC behavior, compressed air leaks, and unmanaged lighting—then automating the fixes. Case in Point: Massive Savings for Universities The world is facing an urgent crisis to limit the runaway global warming and must reach net-zero emissions by 2050. But what is less realised is that of the energy consumed by facilities in the US, 68% of the energy is wasted . In comparison, buildings across the facilities are responsible for 80% of the energy consumption. Research buildings or competency centers, which are usually located inside sprawling facilities, and legacy engineering practices for ventilation, heating, and cooling, are also responsible for these runaway emission trends. Radix recently worked with the University of Massachusetts, Amherst, one of the top public research universities in the United States. With over 7.6 million square feet of diverse facilities and a growing student population of approximately 32,000, managing energy efficiency is crucial for this institution. By working with Radix to optimize technology, enhance visibility over energy usage, implement efficient systems for consumption reduction, and establish an Energy Command Center for real-time decision-making, the university achieved approximately $900,000 in annual operating cost savings through optimized equipment use. Measurement Enables Action Why does measurement matter so much? Because you can’t optimise what you can’t see. SEMS transforms opaque energy flows into operational intelligence. Core capabilities include: Granular, equipment-level monitoring Predictive maintenance using anomaly detection Automated controls for HVAC, chillers, lighting, and other high-load systems Integration with ERP and BAS/MES platforms Customisable sustainability reporting aligned to ISO 50001 and GHG Protocol Research shows that digital transformation in the energy sector can yield 10–30% cost improvements and 2–10% yield gains when deployed at scale. Embed SEMS into workflows for one of the fastest ways to unlock this value. Never bolt these systems on as an afterthought. From Pilot to Platform: The Radix Deployment Model At Radix, we avoid “pilot purgatory.” Our energy transformations start with a clear business case, engage operations and maintenance teams early, and focus on measurable ROI within the first 90 days. Our stepwise deployment approach includes: Digital Energy Audit Identifies baseline consumption, peak demand issues, and data gaps. IoT Infrastructure Deployment Installs non-invasive sensors and smart meters. Platform Integration & Visualisation Connects SEMS to existing ERP, BAS, or facility management platforms. AI Optimisation Engine Learns usage patterns and dynamically adjusts system performance. Sustainability and Compliance Reporting Automates ESG reporting, energy benchmarking, and carbon tracking. This structured method means we’re not just installing tech—we’re reshaping energy as a strategic asset, delivering results that scale from a single site to a global portfolio. Energy Is Now a Brand Issue Regulators are pushing for stricter carbon disclosures (see SEC’s proposed climate rules in the US and CSRD in Europe). But pressure isn’t just regulatory—it’s reputational. Stakeholders expect evidence of real decarbonisation, not greenwashing. With real-time energy data, our clients can demonstrate to investors, customers, and regulators not only that they are reducing consumption and emissions, but also how they are doing so. Energy transparency fosters trust, and trust in turn enhances brand value. The Bottom Line A more effective energy strategy begins with real-time visibility, which means measurement. At Radix, we help industrial companies, logistics networks, campuses, and distributed facilities take control of their energy data, turn insights into action, and unlock both cost savings and climate value. The energy transition isn’t just about renewables. It’s about efficiency, agility, and intelligence. If your energy strategy isn’t digital, it’s already outdated. About the Author Natalia Klafke is Executive Vice President for Energy & Sustainability at Radix. With over 15 years of experience leading energy transformations across Latin America and North America, she helps organisations utilise data and technology to meet net-zero goals while enhancing performance. Connect with Natalia on LinkedIn Key Takeaways: Real-time energy measurement is the foundation for achieving energy efficiency, reducing costs, and controlling emissions. Radix SEMS projects have reduced electricity use by 20% or more and increased renewable energy utilization by over 30%. Energy performance is a strategic asset—one that influences not only cost but brand, regulation, and trust. About Radix Founded in 2010, Radix is a privately held technology solutions and services company operating globally, empowering customers with consulting, engineering, operations technology, and digital solutions. Radix combines key capabilities and practices to enable our worldwide customers to thrive in their digital journey. With North American headquarters in Houston, TX, and global headquarters in Rio de Janeiro, Brazil, including offices in São Paulo and Belo Horizonte, Radix provides technology-based, data-driven solutions to asset-intensive industries. Radix's robust capabilities extend to more than 30 countries worldwide. Learn more: www.radixeng.com Do you want to stay connected with Radix? Subscribe with us today.












